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Series 45A -  Ultra High Feed Tip |
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Part Number |
D1
Nominal Diameter |
Effective |
L1
Depth Of Cut |
T
Thread Size |
L2
Extension Length |
R*
Corner Radius |
Ramp Angle |
45A-3703T6RA06 |
0.375 |
0.080 |
T06 |
0.024 |
0.47 |
2 |
10 degrees |
45A10001T6RA15 |
.394 (10 mm) |
0.080 |
T06 |
0.024 |
0.49 |
2 |
10 degrees |
45A12001T8RA25 |
.472 (12 mm) |
0.100 |
T08 |
0.040 |
0.44 |
2 |
10 degrees |
45A-5004T8RA08 |
0.500 |
0.100 |
T08 |
0.040 |
0.59 |
2 |
10 degrees |
45A16001TRRA30 |
.629 (16 mm) |
0.120 |
T10 |
0.040 |
0.80 |
2 |
10 degrees |
*To ensure only plus-stock condition for secondary tooling, program as a bullnose cutter with the designated corner radius. |
| Order Wrenches Separately: |
Thread Size |
Wrench
Part Number |
Optional
Torque Wrench
|
Torque
(in lbs) |
T06 |
WS-0029 |
DT-90-05 |
90 |
T08 |
WS-0030 |
DT-130-07 |
130 |
T10 |
WS-0044 |
DT-250-08 |
250 |
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| Milling Tip Operating Guidelines - Series 45A |
Material |
Spec |
Hardness Brinnel |
SFM |
Inch Per Tooth |
Coolant? |
Steel
|
Hi Strength Steel 4140, 4340, 6150, H13 |
150-300 |
600-800 |
.008-.018 |
No
|
High Alloy Tool Steel |
Up to 300 |
500-650 |
.008-.018 |
Medium Alloy 200, 250, 300 |
250-400 |
500-750 |
.008-.018 |
Low Alloy 1018, 1045 |
100-250 |
600-800 |
.010-.020 |
Hardened Steel |
Rc 42-52 |
300-450 |
.002-.004 |
Hardened Steel |
Rc 52-58 |
200-350 |
.001-.003 |
Hardened Steel |
Rc 58-62 |
100-200 |
.001-.003 |
Stainless Steel
|
Precipitation 13/8, 15/5, AM350/355 |
- |
200-275 |
.003-.013 |
Yes |
Austenitic 200 series, 302, 303, 304L, 316L |
- |
225-300 |
.008-.018 |
Martensitic 403, 410, 416 |
Up to 320 |
250-325 |
.008-.018 |
Cast Iron |
Ductile Iron |
150-250 |
600-650 |
.005-.015 |
No |
Gray Cast Iron |
150-250 |
600-650 |
.006-.016 |
Hi Temp Alloys |
Cobalt Based - Stelite, HS-21, X-40, L-605
|
- |
100-200
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.002-.004 |
Yes
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Nickel Base - Inconel, Monel, Incoly 600-800 |
- |
100-200
|
.003-.005 |
Iron Base - Incoloy 800-802, Multimet N-155, Timken 16-26-6 |
- |
125-225
|
.003-.005 |
Titanium
|
Titanium Alloys - 6AL4V
|
- |
100-250 |
.003-.005 |
Yes
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| Feedrate Calculation |
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Hardened Steel Applications |
Extended Cutter Applications
(Length/Dia > 8) |
Typical
Applications
(Length/Dia < 8) |
.005 < DOC < .010 |
.005 < DOC < .015 |
.015 < DOC < .030 |
APT = 3 x IPT |
APT = 3 x IPT |
APT = 4 x IPT |
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