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|
 Inserts |
|
New Insert # |
Application |
Grades |
New |
IN30M |
IN2005 |
IN2015 |
IN2040 |
IN1030 |
Old |
205S |
804 |
823 |
847 |
J05 |
OFMT05T3AFN-HR |
Multi-Purpose |
|
|
X |
|
X |
X |
OFMW05T3AFTN |
Flat Top |
|
|
X |
X |
|
|
OFCT05T3AFFN-P |
Up-Sharp, Polished |
|
X |
|
|
|
|
|
| Hardware |
Insert Screw |
Driver |
New Part # |
Torque
(in lbs) |
New Part # |
SM40-093-20 |
30-35 |
DS-T15S (Tx-15) |
|
 |
| Operating Guidelines: |
Material |
Brinnel Hardness |
SFM |
Feed per Insert |
Grades* |
Coolant |
A |
B |
C |
D |
E |
Aluminum |
6061-T6, 7075 T-6, 2024 |
- |
1500-3500 |
.003-.007 |
1 |
|
|
|
|
Yes |
Cast Iron |
Gray |
150-250 |
400-1000 |
.003-.006 |
|
3 |
1 |
|
2 |
No |
Nodular |
300-800 |
Steel |
Low Carbon 1018, 8620 |
100-250 |
400-120 |
.003-.007 |
|
3
|
|
1
|
2
|
No |
High Carbon F-6180, Nitrally 52100 |
250-400 |
400-800 |
Alloyed Steel 4140, 4340, 6150 |
150-300 |
350-850 |
Tool Steel A-6, D-1, D-2, P-20 |
Up to 300 |
Stainless Steel |
300 Series, 304, 316 |
- |
400-1000
|
.003-.007 |
|
1 |
|
3 |
2 |
Yes |
400 Series, 15-5 PH, 17-4 PH |
Up to 320 |
13-8 PH |
- |
150-300 |
Nickel Alloys |
Inconel 600, 706, 718, 903, Hastelloy, Waspalloy |
- |
70-150 |
.002-.007 |
|
1 |
|
|
2 |
Yes |
Titanium |
6AL-4V |
- |
100-250 |
.003-.007 |
1 |
2 |
|
|
3 |
Yes |
| *A = IN30M (205S), B = IN2005 (804), C = IN2015 (823), D = IN2040 (847), E = IN1030 (J05); Numbers 1-3 are the order of preference. |
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