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|
 Inserts |
|
New Insert # |
Old Insert # |
Application |
Corner |
New |
IN1030 |
IN2005 |
IN2010 |
IN2040 |
IN15K |
Old |
J05 |
- |
811 |
835 |
- |
SHET1504AJTN |
NEW |
Positive hook |
.055 x 45 deg |
|
X |
X NEW! |
X |
X |
|
SHEW1504AJTN |
NEW |
Flat top |
.055 x 45 deg |
|
|
|
|
X |
|
SHEH1504AEN-P |
NEW |
Ground/Polished |
.055 x 45 deg |
|
|
|
|
|
X NEW! |
SHEH1504AETN1-P NEW! |
NEW |
Hi Temp |
.055 x 45 deg |
|
|
X NEW! |
|
|
|
|
Hardware
Insert/Seat Screw |
Driver |
New Part # |
Old Part # |
Torque
(in lbs) |
New Part # |
Old Part # |
SM50-127-10 |
New |
40-45 in lbs |
DS-T20T (Tx-20) |
DS-0034 |
|
 |
| Operating Guidelines: |
Material |
Brinnel Hardness |
SFM |
Feed per Insert |
Grades* |
Coolant |
1030 |
2005 |
2010 |
2040 |
15K |
Aluminum |
6061-T6, 7075 T-6, 2024 |
- |
1500-10,000 |
.005-.015 |
|
|
|
|
1 |
Yes |
Cast Iron |
Gray |
150-250 |
300-1000 |
.006-.015 |
2 |
|
1 |
|
|
No |
Nodular |
300-600 |
Steel |
Low Carbon 1018-8620 |
100-250 |
400-1000 |
.006-.015 |
2 |
|
|
1 |
|
No |
High Carbon F-6180, Nitralloy 52100 |
250-400 |
350-600 |
Alloyed Steel 4140, 4340, 6150 |
150-300 |
300-800 |
Tool Steel A-6, D-1, D-2, P-20 |
Up to 300 |
Stainless Steel |
300 Series, 304, 316 |
- |
300-700 |
.005-.015 |
1 |
2 |
|
|
|
Yes** |
400 Series, 15-5 PH |
Up to 320 |
400-900 |
13-8 PH |
- |
200-400 |
Yes |
Nickel Alloys |
Inconel 600, 706, 718, 903, Hastelloy, Waspalloy |
- |
75-120 |
.004-.008 |
2 |
1 |
|
|
|
Yes |
Titanium |
6AL-4V |
- |
90-150 |
.005-.010 |
2 |
1 |
|
|
|
Yes |
Numbers 1-2 are the order of preference.
**May not be required at high speeds. |
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